1-1414771-0 TE Connectivity / AMP Industrial Motion & Position Sensors V23401-U7018-E509 Resolver

The TE Connectivity / AMP V23401-U7018-E509 Resolver is an advanced motion and position sensor, designed to offer accurate rotary motion feedback in demanding industrial environments. As part of TE Connectivity’s trusted line of AMP Industrial Motion & Position Sensors, this resolver provides high-resolution data with exceptional durability, making it suitable for industries such as robotics, aerospace, automation, and more.

Product Details:

• Brand: TE Connectivity / AMP / TYCO
• Model: V23401-U7018-E509
• ID Code: 1-1414771-0
• Sensor Type: Resolver (Electromagnetic Inductive)
• Product Line: Industrial Motion & Position Sensors
• Operating Principle: Non-contact, inductive position sensing
• Excitation Voltage: 4-10V AC typical
• Excitation Frequency: 5 kHz to 10 kHz
• Operating Temperature Range: -55°C to +125°C
• Protection: Dust, moisture, and vibration resistance for rugged environments

Key Features and Benefits

1. High-Precision Rotary Feedback: The V23401-U7018-E509 resolver delivers highly accurate positional data, essential for precision-controlled machinery and systems. It converts angular displacement into electrical signals with minimal error, making it ideal for high-resolution control in motors and automation equipment.
2. Non-Contact Technology: This resolver operates based on electromagnetic induction principles, meaning there are no physical connections between the rotating and stationary parts. The non-contact design eliminates mechanical wear, significantly increasing the sensor’s lifespan and reliability in continuous operation environments.
3. Robust Construction: The V23401-U7018-E509 is engineered for harsh industrial environments. Its rugged build ensures the resolver can withstand extreme conditions, including high levels of shock, vibration, and adverse environmental exposure like dust and moisture, without compromising performance.
4. Wide Temperature Range: Operating in temperatures from -55°C to +125°C, this resolver is capable of maintaining its performance in both low and high-temperature settings, such as outdoor equipment or high-heat industrial plants.
5. Electromagnetic Interference (EMI) Resistance: The resolver’s design inherently protects it from electromagnetic interference, ensuring stable performance in environments where high electromagnetic fields are present, such as near electric motors, drives, or transformers.
6. Low Maintenance: Due to its contactless design and sturdy build, the V23401-U7018-E509 requires very little maintenance over its operational life. This helps reduce downtime and operational costs for systems that rely on continuous motion feedback.
7. Flexible Integration: The resolver integrates easily into existing systems, offering industry-standard signal outputs. Its versatility allows it to be used in both new installations and retrofitted into older systems, offering performance upgrades to outdated equipment.

Technical Specifications

• Input Voltage: 4-10V AC (nominal), compatible with most standard industrial control systems.
• Excitation Frequency: Between 5 kHz and 10 kHz for stable and accurate feedback signals.
• Signal Output: Standard analog resolver output that can be interpreted by most motion controllers and processing units.
• Angular Accuracy: Typically within a few arc minutes, providing highly accurate feedback for sensitive motion control applications.
• Shaft Design: Typically fits standard motor and shaft configurations, enabling seamless integration into motion systems.
• Mounting: Standardized mounting options for easy installation and secure positioning on rotating equipment.
• Connector Type: Industrial-grade connectors to ensure reliable electrical connections in harsh environments.

Application Areas

1. Industrial Automation: The V23401-U7018-E509 resolver excels in industrial environments where precise motion control is critical. It is commonly used in motor feedback systems, conveyor belts, packaging machines, and assembly line robotics. Its accurate feedback ensures optimal motor performance and smooth operation of automated systems.
2. Robotics: In robotic systems, precise positioning and movement tracking are crucial for efficient operation. The resolver offers real-time feedback that helps control robotic arms, joints, and movement axes, ensuring accurate and repeatable operations in manufacturing and automation tasks.
3. Aerospace: The high-reliability and precision of the V23401-U7018-E509 make it suitable for use in aerospace applications. It is often employed in the control systems of aircraft, such as in flap and rudder position sensing, as well as in satellite positioning and control mechanisms.
4. Medical Equipment: In medical devices like scanning and imaging equipment, the resolver helps provide precise positioning feedback, ensuring accuracy in diagnostics and treatments. Its non-contact design also reduces wear and tear, which is critical for devices that operate continuously.
5. Military and Defense: The robust construction and environmental resilience of this resolver make it a popular choice in military applications, including ground vehicles, radar systems, and missile guidance systems, where both precision and durability are required.

Advantages Over Traditional Encoders

• Durability: Unlike optical encoders, which are sensitive to dust, moisture, and temperature, the V23401-U7018-E509 resolver is far more resistant to environmental factors, ensuring longer operational life and lower maintenance costs.
• Operational Lifespan: Due to its non-contact sensing mechanism, there is little to no mechanical wear, making it a better option for systems where longevity is essential.
• Performance Under Tough Conditions: Optical and magnetic encoders can suffer performance degradation in environments with high vibration, electromagnetic interference, or temperature extremes. The resolver’s design offers much better performance in these challenging conditions.

Installation and Maintenance Guidelines

Installation: The V23401-U7018-E509 resolver should be installed on a secure mounting surface, ensuring that the sensor is properly aligned with the rotary shaft of the motor or system it is sensing. TE Connectivity provides comprehensive installation guidelines, and the resolver’s industry-standard connectors allow for easy wiring into existing control systems.

Maintenance: Due to its non-contact design, the resolver requires minimal maintenance. Periodic checks on the electrical connections and system integration should ensure reliable, long-term operation. Additionally, the robust construction reduces the likelihood of environmental damage, but in extreme conditions, external protection such as enclosures may be used.

Conclusion

The TE Connectivity / AMP V23401-U7018-E509 Resolver is an exceptional solution for industries demanding high-precision motion feedback in harsh environments. Its rugged, non-contact design ensures minimal maintenance, long operational life, and reliable performance in a wide range of applications. Whether in industrial automation, robotics, aerospace, or medical equipment, the resolver delivers the accuracy and durability needed to ensure efficient and reliable operations.

With its flexible integration capabilities and superior environmental resistance, the V23401-U7018-E509 resolver is a critical component in modern motion control systems, offering performance enhancements and reduced maintenance costs across various industries.