Firstmark Controls 160001-01 Kit Installation

The Firstmark Controls 160001-01 Kit is designed to facilitate the installation and configuration of various sensor products manufactured by Firstmark Controls, particularly those used in aerospace, industrial, and other critical environments where precision measurement is essential. This kit provides all necessary hardware and accessories to ensure a seamless installation process, maintaining sensor integrity and ensuring accurate readings.

The 160001-01 installation kit includes:
● 300689 displacement cable cutting shears (1)
● 300692 annealing heat source / matches (1)
● 160000 hex wrench (3 sizes)
● 300695 screwdriver (1)
● 300687 crimp tool (1)
● 300292 copper sleeve, 0.25 in (10)
● 160032 copper sleeve, 0.50 in (10)
● 300400 thimble (10)
● 300688 ball-end plug (20)
● 300196 loop sleeve (40)
● 160026 brass swivel (10)
● 301003 nickel swivel (10)
● 300495 pull ring (10)
● 300899 threaded plug (5)
● C40.0 0.018-inch (0.4572 mm) dia. 7-by-7 displacement cable (10 feet (3.048 m))
● C90.0 0.027-inch (0.6858 mm) dia. 7-by-7 displacement cable (10 feet (3.048 m))

Key Components of the Installation Kit:

1. Mounting Brackets: The kit includes custom-designed mounting brackets that allow for secure and stable installation of the sensors. These brackets are crafted from durable materials, often stainless steel or high-strength aluminum, to withstand harsh conditions.
2. Wiring Harness and Connectors: Proper wiring is essential for the accurate performance of the sensors. The 160001-01 kit includes pre-assembled wiring harnesses and connectors that match the specific pinouts of the sensors being installed. This minimizes installation errors and improves long-term reliability.
3. Cable Management Solutions: To ensure organized routing of sensor wires, the kit also comes with cable ties, clips, and conduits. These help to prevent damage to the wires and interference in the signal, especially in environments prone to vibration or temperature fluctuations.
4. Fasteners and Screws: The kit is equipped with screws, bolts, washers, and lock nuts, ensuring a solid mechanical connection between the sensors and the mounting surface. The fasteners are corrosion-resistant and engineered to meet industrial standards.
5. Gaskets and Seals: For installations in environments exposed to moisture, dust, or chemicals, the kit contains gaskets and seals to protect sensor housings from external elements. This guarantees prolonged operational life and consistent performance of the sensors.

Installation Process:

1. Preparation and Inspection: Before starting the installation, ensure that the surface where the sensor will be mounted is clean and free from debris. Inspect the kit’s components to verify they are complete and in proper condition.
2. Mounting the Sensor: Using the provided brackets and screws, securely mount the sensor at the designated location. Ensure the sensor is properly aligned as per the application’s measurement requirements.
3. Wiring Connections: Connect the wiring harness to the sensor’s terminal points, making sure to follow the manufacturer’s specified wiring diagram. Secure the connectors in place to avoid any loose connections during operation.
4. Cable Management: Use the supplied cable ties and clips to organize the wiring. Ensure that wires are routed safely, avoiding areas with sharp edges or moving parts that may damage them.
5. Sealing and Protection: Apply the provided gaskets and seals to the sensor enclosure to prevent ingress of contaminants. For installations in hazardous environments, ensure all seals are tight to meet the required IP rating.
6. Testing and Calibration: After installation, power up the system and test the sensor to verify that it is functioning as expected. Perform any necessary calibration procedures recommended by Firstmark Controls to ensure precise measurement data.

Additional Considerations:

• Environmental Factors: The kit is designed for use in a range of environmental conditions, including high temperatures, extreme cold, humidity, and exposure to chemicals. It is crucial to use the sealing components to prevent environmental damage.
• Compatibility: The 160001-01 Kit is compatible with a variety of sensor models from Firstmark Controls, but it is important to verify compatibility with the specific sensor being installed before proceeding.

By following the recommended installation steps and using the supplied components, the Firstmark Controls 160001-01 Kit ensures a secure and reliable sensor installation, promoting optimal performance in demanding applications.